THE GENESIS

A Convergence of Decades

We didn't start in a garage; we started on the blast furnace floor. Our story is written in molten metal and high-heat refractories. For over two decades, our founding team stood where the heat is most intense—navigating the volatile challenges of heavy industry.

"We built AI not because it was trendy, but because the traditional tools couldn't keep up with the physics of the furnace."

In Refractories and Steel, 1% isn't just a number; it's a million-dollar shift in OPEX or a critical safety margin. We saw generic AI models fail because they didn't understand the chemistry of a kiln or the drift of a 50-year-old asset.

Veterans from the steel and refractories industry — bringing over 200 years of collective experience in operations, maintenance, and mission-critical systems — joined forces with experts in large-scale cloud deployments, media pipelines for advanced vision processing, and artificial intelligence. Together, we built the industry’s first ‘Mines to Metals’ predictive architecture.

Steel Making (Primary/Sec)

Sub-second process control and scrap classification through high-frequency visual and chemical analysis.

Blow Profile Scrap Vision Electrode Reg Alloy Addition Degassing Argon Stirring Slag Splashing Tapping Prediction EAF Power Loop Carbon Analysis Vacuum Profile Ladle Tracking Endpoint AI Oxygen Control Rebound Analysis Chemical Energy Loop Dynamic Billet Cast

Refractory & Flow Control

The specialized heart of industrial resilience. Total Refractory Management (TRM) through AI wear-profiling.

TRM Lifecycle Ladle Lining Tundish Profiles Gate Monitoring Robot Automation Relining AI Thermal Imaging Slide Gate Life Isostatic Life Gunning Logic Refractory Wear Purge Plug AI SEN Preheating Casting Speed AI Breakout Prediction Nozzle Clogging AI Mold Level Control

Exploration & Agglomeration

Revolutionizing the value chain foundation with autonomous material intelligence and basicty control.

Coal Blending Ore Beneficiation Sinter Plant Pellet Plant Yard Logistics Moisture AI Basicity Control Return Fine Logic Strand Speed Ignition Temp Bed Height AI Coke Ratio Screening Efficiency Tailings Mgmt Agglomeration Loop Moisture Feedback Grinding Optimization

Iron Making (BF & DRI)

Deep-learning thermal profiles and burden distribution for peak production efficiency and hearth longevity.

Burden Distribution Tuyere Monitoring Silicon Prediction Hearth Tracking Hot Metal Prediction DRI Kiln AI Torpedo Tracking Casthouse Automation Blast Pressure AI Slag Chemistry Fuel Injection Cooling Stave Heat Load Map CO/CO2 Ratio Bosh Health AI Stave Temp Profile Top Pressure Control

Rolling & Strip Quality

Autonomous precision rolling and metallurgical defect detection for zero-waste production cycles.

Furnace Control Gauge (AGC) Defect Detection Laminar Cooling MTC Automation Metallurgy Lab Width Control Roll Force Pred Scale Formation Cooling Rate AI Surface Texture Coil Dimensions Interstand Tension Grain Structure Shape Control Thermal Crown AI Coiling Temp Loop

Global Supply Chain

Orchestrating complex logistics from digital twins to real-world warehouse and yard optimization.

Weighbridge Rake Scheduling Crane Scheduling Digital Twins Coil Tracking Fleet AI Route Optimization Fuel Efficiency Port Logistics Inventory AI Predictive Maint Yard Density Last Mile Vision Freight Loop Multi-modal Sync Carrier Allocation Supply Chain Visibility

Machine Learning

Predictive analytics and anomaly detection for complex industrial optimization.

Computer Vision

Advanced real-time visual monitoring for refractory wear and scrap classification.

Digital Twins

High-fidelity virtual replicas of kilns and furnaces for 4D simulation.

Deep Learning

Neural networks for massive pattern recognition in time-series data.

IoT Integration

Seamless ingestion from plant historians and raw sensor arrays.

Real-time Analytics

Sub-second response systems for critical safety and process thresholds.

Steel & Ferrous

Integrated steel plants, BOF/EAF optimization, and specialized alloy intelligence.

Refractories

Global TRM lifecycle mastery, wear prediction, and optimized relining cycles.

Aluminum & Non-Ferrous

Smelter intelligence, casthouse precision, and downstream processing AI.

Glass & Cement

Energy-intensive kiln management and thermal efficiency manufacturing.

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